{"id":4749,"date":"2024-09-22T11:26:53","date_gmt":"2024-09-22T04:26:53","guid":{"rendered":"https:\/\/dhti.vn\/wet-wipes-production\/"},"modified":"2024-07-25T03:44:46","modified_gmt":"2024-07-24T20:44:46","slug":"wet-wipes-production","status":"publish","type":"post","link":"https:\/\/dhti.vn\/en\/wet-wipes-production\/","title":{"rendered":"How Are Wet Wipes Made? The Entire Wet Wipes Production"},"content":{"rendered":"

Wet wipes production<\/i><\/b><\/a> is a growing industry with many businesses looking to capitalize on the increasing demand for these hygienic and convenient products. From selecting the right parts and equipment to securing materials, learn how to plan, set up, and run a successful wet wipes<\/a> production facility.<\/span><\/i><\/p>\n

Learn more: The leading & trusted wet tissue manufacturer<\/span><\/a> in the market<\/strong><\/em><\/p>\n

1. How are wet wipes made?<\/strong><\/span><\/h2>\n

Wet wipes are often manufactured from a mixture of nonwoven fabric, water and active ingredients for moisturizing, cleansing or disinfection. The production of wet wipes<\/em> involves weaving the fibers into sheets, soaked them with water and addition substances (cleansing or moisturing ingredients).<\/p>\n

To get ins and outs of wet wipes production<\/strong> process, continue reading the following section.<\/p>\n

2. A complete wet wipes production process<\/span><\/h2>\n

A complete wet wipes manufacturing process<\/em><\/a> involves several distinct steps and stages, starting from the selection of raw materials, environmental cleanliness, fabric cutting, packaging, to quality control measurements. Below, DHTI wet wipes manufacturer<\/a> will have a detailed explaination of each step in the process:<\/p>\n

2.1 Step 1: <\/strong>Prepare wet wipes materials<\/b><\/span><\/h3>\n

Each production shift has its own requirements and specifications, which are transmitted by the shift leader to technicians.<\/span><\/p>\n

\"wet
The production order is given to the shift leader by the specialist<\/span><\/figcaption><\/figure>\n

Next, the controller collects raw materials from the warehouse keeper and checks their quality. After checking all information must be recorded on a previously printed request sheet. This helps to track inventory accurately and easily saved; management or customers can check production batch information at any time.<\/span><\/p>\n

\"wet
All information about the quality of raw materials and production lines must be noted immediately after inspection<\/span><\/figcaption><\/figure>\n

When fabric meets quality and production requirements, it will be cleaned and put into production.<\/span><\/p>\n

2.2. Step 2: Ensure the production environment<\/b><\/span><\/h3>\n

In the second step of wet wipes production line<\/em><\/a>, we test and make sure the production environment is sterile (this is a condition that only factory or laboratory conditions can meet) – to ensure no harmful bacteria are present, which might affect product quality. We believe that a commitment to quality can only be guaranteed when every small step of the wet wipes production process is strictly inspected and controlled.<\/span><\/p>\n

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DHTI always preserves a safe and productive workplace<\/span><\/figcaption><\/figure>\n

Before every production session, we start with disinfection, including disinfecting machines and all employees involved in the production process. Accordingly, each worker is wearing protective gear and disinfecting with industrial alcohol. Each type of machine will have its own characteristics and we have a separate standard evaluation table for each machine, the controller conducts tests according to each criterion and records the results. This helps our quality control to be strict, accurate and effective. Partners when working with us can also track the entire quality control process of each production batch through these records.<\/span><\/p>\n

\"wet
Each machine part is thoroughly checked by<\/span><\/figcaption><\/figure>\n

After checking the materials, the worker starts the machine and sets the product parameters:<\/span><\/p>\n

    \n
  • Fabric cutting size.<\/span><\/li>\n
  • Packaging size.<\/span><\/li>\n
  • Amount of water used to marinate the product.<\/span><\/li>\n
  • Determine the cut-off size.<\/span><\/li>\n
  • Set Production Date and Expiry Date.<\/span><\/li>\n<\/ul>\n

    With printers and packaging machines, workers perform the following steps: installing films, and decals (if any) on the shaft; then they install the machine.<\/span><\/p>\n

      \n
    • Set film and decal parameters based on the product’s requirements.<\/span><\/li>\n
    • Press the Confirm button to receive data that will determine the cut size.<\/span><\/li>\n
    • After packaging, check for product quality (if the package is damaged or there are any defects on the cap\/sticker).<\/span><\/li>\n<\/ul>\n
      \"wet
      Workers follow the instructions in their check sheets to set up machines for each production batch<\/span><\/figcaption><\/figure>\n

      When checking and finding that the quality of the <\/span>wet wipes production<\/b> line is stable, adjust the machine to run in drift mode, the maximum speed does not exceed 285.\u00a0<\/span><\/p>\n

      DHTI uses a fully automatic wet wipes production line, which means that once the machine is started, it will produce wet wipes without further human intervention. Workers monitor the production throughout to ensure there are no errors or need for timely corrections.<\/span><\/p>\n

      2.3. Step 3: Making active ingredient phase<\/strong><\/span><\/h3>\n

      After fabrics are folded by machine, they will be moved to the next stage: wetting. In this process, purified water (EDI water), antibacterial active ingredients, nutrients and moisturizing agents are added to or not depending on production requirements.<\/span><\/p>\n

      After the fabric has been checked, it will be sent to the cutting box.<\/span><\/p>\n

      2.4. Step 4: Cut the fabric<\/strong><\/span><\/h3>\n

      After cutting the fabric, it is folded and transferred to packing stage for further wet wipes production processing.<\/span><\/p>\n

      \"wet
      After the fabric is cut by the machine, it is stacked neatly and moved to the next step<\/span><\/figcaption><\/figure>\n

      2.5. Step 5: Packaging & cap stickers<\/strong><\/span><\/h3>\n

      After the machine has completed its automated packing process, workers will check product quality and packaging. The finished products are then forwarded to the packing area with lidded shipments. DHTI offers a wide range of wipe substrates, formulations and containers.<\/span><\/p>\n

      \"wet
      Image of wet wipes film sealing machine<\/span><\/figcaption><\/figure>\n
      \"wet
      DHTI’s production machine automatically performs the sealing step<\/span><\/figcaption><\/figure>\n
      \"wet
      After the sealing step (encapsulation) the product results are as shown above<\/span><\/figcaption><\/figure>\n
      \"wet
      Next, the wet wipes are packaged with lids if client orders include this requirement<\/span><\/figcaption><\/figure>\n

      2.6. Step 6: Check product quality and packing<\/strong><\/span><\/h3>\n

      In this step, the company will collect and test a few samples of each production batch. If there are problems with any of these batches, they will be recalled immediately.\u00a0<\/span>Employees check completed products to ensure that they are up to standard:\u00a0<\/span><\/p>\n

        \n
      • Examine, remove and replace torn products.<\/span><\/li>\n
      • If the paper cut-out does not match the packaging size, re-calibrate.<\/span><\/li>\n
      • Check the weight of each package: If the package is underweight or overweight, it must be removed.<\/span><\/li>\n
      • Check the vapour content of the product.<\/span><\/li>\n<\/ul>\n
        \"wet
        Sample products will be checked for quality before being delivered to customers<\/span><\/figcaption><\/figure>\n

        DHTI will pack the approved batches of products according to the required quantity and specifications, then send them to the partner’s warehouse or point of sale.<\/span><\/p>\n

        \"wet
        Finally, workers will arrange wet wipes into the box according to the required quantity<\/span><\/figcaption><\/figure>\n\n\n\n
        Conclusion:<\/b><\/span><\/p>\n

        Here is the answer to \u201cHow are wet wipes made?\u201d – The “optimal” 6-step process for standard wet wipes production at DHTI that you can easily follow:\u00a0<\/b><\/span><\/p>\n

          \n
        • Step 1: Prepare materials & ensure the production environment<\/span><\/li>\n
        • Step 2: Making active ingredient phase<\/span><\/li>\n
        • Step 3: Cut the fabric<\/span><\/li>\n
        • Step 4: Packing & cap stickers<\/span><\/li>\n
        • Step 5: Check product quality and packing<\/span><\/li>\n<\/ul>\n

          These are the steps of a fully automated wet wipes production line, but in the case of semi-automatic or mini lines, there may be more stages.<\/b><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n